The quail egg tray machine uses recycled paper—such as old newspapers and cardboard boxes—as raw material to produce eco-friendly pulp-molded packaging products. Through processes including pulping, vacuum molding, drying, and hot pressing, waste paper is transformed into egg trays with cushioning and protective properties.
In actual production, the equipment pulps the waste paper with water at a ratio of approximately 1:10. A pulp adjustment system then stabilizes the concentration at 3%–5% to ensure uniform molding. The finished product has a moisture content of approximately 60%–70% and forms a stable structure after drying.
The line’s production capacity ranges from 1,000 to 7,000 pieces per hour, making it suitable for egg packaging plants of various sizes as well as export-oriented manufacturers. According to industry data, 1 metric ton of waste paper can produce approximately 12,000–15,000 egg trays, offering significant economic value and environmental benefits.
Raw materials and paper tray finished products
The quail egg tray machine uses waste paper, old newspapers, and cardboard boxes as its primary raw materials. After thorough pulping through the pulping system, a uniform pulp is formed that can be used in production without the need for complex pretreatment.
- Raw materials: waste paper, old newspapers, waste cardboard boxes.
- Auxiliary materials: clean water, eco-friendly additives (optional).
- Finished product types: quail egg trays, chicken egg trays, fruit trays, coffee coasters, and other pulp-molded products.
- Product features: lightweight, breathable, high compressive strength, biodegradable, and eco-friendly.
Standard egg tray sizes:
- 30-egg standard tray: dimensions 29.5 × 29.5 cm, depth 46 mm.
- Compatible egg diameters: common sizes include 43 mm, 44 mm, 45 mm, 46 mm, 48 mm (standard), 49 mm, 50 mm, and 52 mm (large).
- Each egg tray weighs 65–75 g and features a sturdy construction capable of supporting the weight of an adult.
Recycled paper egg tray machine application areas
Products manufactured by quail egg tray machines are widely used across multiple industries:
- Quail farms / egg farms
- Egg sorting and packaging centers
- Agricultural product wholesale markets
- Fresh produce e-commerce and cold-chain logistics companies
- Supermarkets and retail outlets
- Export packaging industry
Matching molds of the automatic paper tray machine
The quail egg tray machine can be customized with mold systems to accommodate different specifications, enabling diversified production:
Mold types
- Plastic molds: standard 30-egg trays, highly versatile
- Aluminum molds: suitable for high-strength and irregularly shaped trays
- Hybrid plastic-aluminum molds: dual optimization for slurry absorption and structural integrity
Mold specifications
- Stainless steel mesh body
- Service life: approximately 2+ years
- Customizable molds for high-density quail egg arrangements
- Supports mixed specifications of chicken eggs and quail eggs
Complete production line and supporting equipment
The complete production process for quail egg trays is as follows:
Waste paper → Pulping (1:10) → Pulp conditioning (3%–5% concentration) → Vacuum suction molding → Dewatering and demolding → Drying and setting → Packaging and storage
The entire quail egg tray machine production line consists of three core systems:
Pulping system
Includes a pulper, pulp mixing tank, pulp supply tank, vibrating screen, and pulp feed pump. This system is responsible for shredding waste paper, filtering it, and homogenizing the pulp.
Molding system
Composed of a vacuum molding machine, mold system, vacuum pump, and air compressor. This system performs pulp vacuum molding and demolding/transfer, serving as the core process of the entire production line.
Drying system
Depending on production capacity, options include natural air drying, box-type drying, brick kiln drying, or multi-layer metal drying lines. Specific details are shown in the table below:
Drying MethodSuitable CapacityDrying TimeTemperatureEquipment
CharacteristicsNatural Drying1000-2000 pcs/h2-3 h (30-35℃
environment)Depends on
ambient
temperatureZero energy
consumption, low
investment cost,
but requires large
space and is
affected by
weather conditionsBox Dryer1000-2000 pcs/h30-40 min180-200℃Small footprint,
not affected by
weather, suitable
for small and
medium-sized
production linesBrick Drying LineAbove 2000 pcs/hAbout 15 min180-200℃Drying tunnel
length of 40-70 m,
high automation
and suitable for
continuous
productionMulti-layer Metal DryerAbove 5000 pcs/hAbout 25 min180-200℃6-layer structure,
only about 18 m
long, energy-
saving, highly
automated, and
suitable for large-
scale productionA comparison of 4 drying methods for quail egg tray machines
For high-quality products, a hot-press shaping process can also be added. Secondary shaping is performed at a high temperature of approximately 200°C and a pressure of 20 metric tons, resulting in a smoother surface and a denser structure.
Other auxiliary equipment includes automatic palletizers, balers, and mold washers.
Quail egg carton machine models and specifications
ModelCapacityPowerVoltageWeight****Paper
Consumption****Water
Consumption****SizeSL-1000-3X11000 pcs/h38 kW380V 50Hz2500 kg80 kg/h160 kg/h2600×2200×1900 mmSL-1500-4X11500 pcs/h38 kW380V 50Hz3000 kg120 kg/h240 kg/h2800×2200×1900 mmSL-2500-3X42500 pcs/h55 kW380V 50Hz4000 kg200 kg/h400 kg/h2900×1800×1800 mmSL-3000-4X43000 pcs/h60 kW380V 50Hz4800 kg240 kg/h480 kg/h3250×1800×1800 mmSL-4000-4X84000 pcs/h95 kW380V 50Hz7000 kg320 kg/h640 kg/h3250×2300×2500 mmSL-5000-5X85000 pcs/h95 kW380V 50Hz8000 kg400 kg/h800 kg/h3700×2300×2500 mmSL-7000-6X87000 pcs/h120 kW380V 50Hz10000 kg480 kg/h960 kg/h3200×2300×2500 mmQuail egg tray machine technical parameters
Why choose our quail egg tray machine?
- With multiple models offering capacities ranging from 1,000 to 7,000 pieces per hour, we meet the automated production needs of small, medium, and large-scale operations.
- The integrated operation—including pulp mixing, molding, drying, and packaging—effectively reduces labor costs.
- High-precision molds ensure uniform pulp absorption. Finished products are free of burrs and deformation, with more stable compressive strength.
- Simply by changing the mold, you can produce quail egg trays, chicken egg trays, fruit trays, coffee coasters, and other products.
- Utilizes recycled waste paper and is equipped with a water recycling system; finished products are biodegradable and recyclable.
- Mold sizes, product specifications, colors, and drying methods can be customized to meet your needs.
Contact us
The quail egg tray machine is not only a set of equipment for producing pulp egg trays, but also a complete eco-friendly packaging solution.
If you are looking for high-capacity, customizable, and export-standard pulp molding equipment, we can provide you with a complete production line solution and factory layout design.
You can also explore our egg tray molding machines , fruit tray machines , and coffee tray processing equipment to achieve an integrated packaging layout for multiple product categories.
Please feel free to contact us at any time for detailed technical solutions and quotes.
